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10000tpd Integrated OPC Cement Plant cement production line

10000tpd Integrated OPC Cement Plant cement production line

  • High Light

    10000tpd Integrated Cement Plant

    ,

    Coal Grinding Integrated Cement Plant

    ,

    10000tpd Rotary Kiln Cement Plant

  • Process
    Dry Process
  • Color
    As Per Your Requirements
  • Automatic Level
    Completely Automatically
  • Voltage
    380V,10kV,6.6kV,11kV
  • Weight
    As Per Process
  • Workign Days
    330 Days
  • Working Hours
    24 Hours
  • Raw Material
    Limestone,clay,iron Ore Etc
  • Place of Origin
    Jiangsu
  • Brand Name
    Pengfei
  • Certification
    CE,ISO
  • Model Number
    1000tpd
  • Minimum Order Quantity
    1 set
  • Price
    USD8000000-USD16000000
  • Packaging Details
    All the packing is suitable for the ocean transporting and inland transporting,1.The kiln shell is transported in 6 sections. 2.The supports is packed on the cushion.3. the small parts is packed in wooden box and iron frame.4.there will be shipping mark on
  • Delivery Time
    360 days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    1 SET PER 360 DAYS

10000tpd Integrated OPC Cement Plant cement production line

                                                   WELCOME TO JIANGSU PENGFEI GROUP CO.,LTD

 

10000tpd Integrated OPC Cement Plant cement production line

 

Rotary kiln system, grinding equipment and cement production line.
Rotary kiln system mainly includes rotary kiln, preheater, dryer, cooler and rotary kiln control system;
The grinding equipment system mainly includes tube mill (including ball mill and coal mill), roller press, vertical mill, separator and grinding equipment control system;
Cement production line: Including 1 000 t/d, 2 500 t/d, 3 000 t/d, 5 000 t/d cement production lines and EP/EPC engineering general contracting services of various grinding production lines with annual output of 100,000 tons, 300,000 tons, 500,000 tons, 1 million tons and 2 million tons.

 

Working schedule

 

Gypsum & mixture yard crushing & transport  Non-continuous
Cement mill  Continuous
Cement silo  Continuous
Cement packing & bulking  Continuous
Coal homogenization & transport  Non-continuous
Coal Grinding  Continuous
Air compressing station  Continuous
 

Process description

(1) Limestone crushing and transportation

After limestone is conveyed from mine to plant, if crusher is switched on, LS will be directly unloaded to receiving pit, and then by heavy duty apron feeder sent to single hammer crusher PCF1616 to be crushed, if crusher is switched off, LS will be unloaded to open-air stockpile, and then sent to receiving bin via loader for crushing.

The crushed limestone is sent to two limestone dosing silos (dia.Φ12m) by belt conveyer, elevator and tee valve.

(2) Auxiliary material crushing and conveying

When the exclusive receiving pit is free, clay is unloaded directly to the pit, and then sent to clay proportioning silo via apron feeder, tooth crusher, belt conveyer and elevator. When the receiving pit is full, clay will be firstly stacked at shed, and then conveyed by forklift to receiving pit when it is free, at last, it is conveyed to clay proportioning silo by apron feeder, crusher, belt conveyer and clay proportioning silo.

When the exclusive receiving pit is free, iron ore and sandstone is unloaded directly to the pit, and then sent to respective proportioning silo via raw crusher, elevator. When the receiving pit is full, they will be firstly stacked at shed, and then conveyed by forklift to receiving pit when it is free, at last, it is conveyed to respective proportioning silo by crusher and elevator.

Maching capacity

10000tpd Integrated OPC Cement Plant cement production line 0

(3) Coal homogenization

Raw coal is unloaded directly to the pit after coming into plant, and then sent to raw coal preblending stockpile via apron feeder, belt conveyer, elevator and belt conveyer with discharging trolley, or firstly unloaded to open-air stockpile, and then conveyed by forklift to receiving pit subject to inform, at last, it is conveyed to raw coal preblending stockpile through apron feeder, belt conveyer, elevator and belt conveyer with discharging trolley. The blended raw coal is sent to raw coal bin through forklift and belt conveyer.

(4) Raw material proportioning silo and conveying

Raw material proportioning silo is composed of two concrete silos and three steel slab bins, and be measured by variable speed belt scale. Limestone silo consists of two Φ12m concrete silos, used for storage and proportioning. The proportioning bins is Φ6m,Φ6m and Φ6m respectively for clay, sandstone and iron ore.

(5) Raw mill & waste gas treatment at kiln inlet

Proportioned raw material will be fed onto the air swept drying mill with size of Φ3.8×8.6m. In the process of rotating, raw meal will be raised by material raising device in the raw mill and sufficiently contact with hot gas from high-temperature fan at kiln inlet. By this means, raw meal will be dried. Dry raw meal is ground in the mill. Then the raw meal will fed onto high efficiency separator. Fine powder will be fed onto the raw meal-homogenizing silo via electric flap valve and air slide while coarse powder returned to the mill via electric flap valve and air slide. Hot gas from preheater goes through humidification tower and high-temperature fan and then divides into two parts, one part goes directly to electric dust collector, and the other part goes to raw mill head, and then 1/8 of this part goes to mill end. Waste gas out of mill firstly goes through high efficiency separator and raw mill fan (with inlet regulation valve), and joins the waste gas to the electric dust collector. After that, the waste gas will be purified by the electric dust collector and drained to the air.

 

Clay type raw material, Like loess, Clay. shale etc.

class n p MgO R2O SO3 Cl-
Class A 2.7~3.5 1.5~3.5 <3.0 <4.0 <2.0 <0.015
Class B 2.0~2.7 3.5~4.0 Not limited <3.0 <4.0 <2.0 <0.015
 

Main equipment photos

10000tpd Integrated OPC Cement Plant cement production line 1

After-sales service

Implementing the concept of pre-sale, in-sale and after-sale service:

1 Pre sale service:

Introducing products and related processes to users,Production Line Scheme and Technical Advantage,Providing pre-project technical advisory services,Customized Production Line Technical Solution for Customers.

2 Sale service:Manufacture excellent products for users,Provide customers with confidence in product quality.

Test:Strengthening Process Inspection and Intermediate Control,Strict Inspection System,Guarantee product quality,Providing quality products.

Train:Arrange experienced engineering technicians for training and guidance

install:Delegate engineers and technicians with experience in installation and commissioning to the site for installation and commissioning guidance,After customer acceptance is satisfactory,Qualified user opinion reports must be obtained.

3 After-sale service:

Regular guidance to users for product maintenance and maintenance,Free guidance for user installation,commissioning and product maintenance.Upon receipt of user failure handling requirements,Give maintenance advice within 24 hours.

Customer satisfaction is our constant pursuit, Always put the interests of customers first.

Certificate

10000tpd Integrated OPC Cement Plant cement production line 2

10000tpd Integrated OPC Cement Plant cement production line 3

10000tpd Integrated OPC Cement Plant cement production line 4