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JIANGSU PENGFEI GROUP CO.,LTD 86-513 jspflq@126.com
5000t Per Day Pengfei Dry Process Cement Concrete Plant

5000t Per Day Pengfei Dry Process Cement Concrete Plant

  • High Light

    5000t Cement Concrete Plant

    ,

    Pengfei Cement Concrete Plant

    ,

    5000t Cement Production Plant

  • Process
    Dry Process
  • Capacity
    500tpd
  • After Sales Serive
    Yes
  • Voltage
    380V,10kV,6.6kV,11kV
  • Workign Days
    330 Days
  • Working Hours
    24 Hours
  • Color
    As Per Your Requirements
  • Control Method
    Automatically Control
  • Warranty Period
    One Year
  • Place of Origin
    Jiangsu
  • Brand Name
    Pengfei
  • Certification
    CE,ISO
  • Model Number
    1000tpd
  • Minimum Order Quantity
    1 set
  • Price
    USD8000000-USD16000000
  • Packaging Details
    All the packing is suitable for the ocean transporting and inland transporting,1.The kiln shell is transported in 6 sections. 2.The supports is packed on the cushion.3. the small parts is packed in wooden box and iron frame.4.there will be shipping mark on
  • Delivery Time
    360 days
  • Payment Terms
    L/C, T/T
  • Supply Ability
    1 SET PER 360 DAYS

5000t Per Day Pengfei Dry Process Cement Concrete Plant

5000t Per Day Pengfei Dry Process Cement Concrete Plant

Process description

(1) Limestone crushing and transportation

After limestone is conveyed from mine to plant, if crusher is switched on, LS will be directly unloaded to receiving pit, and then by heavy duty apron feeder sent to single hammer crusher PCF1616 to be crushed, if crusher is switched off, LS will be unloaded to open-air stockpile, and then sent to receiving bin via loader for crushing.

The crushed limestone is sent to two limestone dosing silos (dia.Φ12m) by belt conveyer, elevator and tee valve.

(2) Auxiliary material crushing and conveying

When the exclusive receiving pit is free, clay is unloaded directly to the pit, and then sent to clay proportioning silo via apron feeder, tooth crusher, belt conveyer and elevator. When the receiving pit is full, clay will be firstly stacked at shed, and then conveyed by forklift to receiving pit when it is free, at last, it is conveyed to clay proportioning silo by apron feeder, crusher, belt conveyer and clay proportioning silo.

When the exclusive receiving pit is free, iron ore and sandstone is unloaded directly to the pit, and then sent to respective proportioning silo via raw crusher, elevator. When the receiving pit is full, they will be firstly stacked at shed, and then conveyed by forklift to receiving pit when it is free, at last, it is conveyed to respective proportioning silo by crusher and elevator.

 

The material storage

No. Material Type of storage Capacity Period
1 Limestone 2-Φ12×24m proportioning silo 6000 4.2d
2 Clay 24×45m pile  3300 13.71d
1-Φ6×12m proportioning silo 260 1.08d
3 Iron ore 1-Φ6×12m proportioning silo 260 14.4d
4 Sandstone 1-Φ6×12m proportioning silo 260 15 d
5 Raw meal  1-Φ12×30m homogenization silo 2262 1.45d
6 Clinker 2-Φ12×25m clinker silo 6700 6.7d
7 Additives  1-Φ6×16m cement proportioning silo (reject and additives silo) 188 1.32d
8 Additives  1-Φ6×16m cement proportioning silo 188 1.32d
9 Gypsum 1-Φ6×16m cement proportioning silo 290 4.41d
10 Cement silo 2-Φ12×33m circular silo 2×3300 2×2.14
11 Bag cement storage 24×49m bag cement storage  1700 1.5 d
12 Raw coal 27×84m raw coal Pre-homogenization 3920 25.35d

 

5000t Per Day Pengfei Dry Process Cement Concrete Plant 0

 

(3) Coal homogenization

Raw coal is unloaded directly to the pit after coming into plant, and then sent to raw coal preblending stockpile via apron feeder, belt conveyer, elevator and belt conveyer with discharging trolley, or firstly unloaded to open-air stockpile, and then conveyed by forklift to receiving pit subject to inform, at last, it is conveyed to raw coal preblending stockpile through apron feeder, belt conveyer, elevator and belt conveyer with discharging trolley. The blended raw coal is sent to raw coal bin through forklift and belt conveyer.

(4) Raw material proportioning silo and conveying

Raw material proportioning silo is composed of two concrete silos and three steel slab bins, and be measured by variable speed belt scale. Limestone silo consists of two Φ12m concrete silos, used for storage and proportioning. The proportioning bins is Φ6m,Φ6m and Φ6m respectively for clay, sandstone and iron ore.

(5) Raw mill & waste gas treatment at kiln inlet

Proportioned raw material will be fed onto the air swept drying mill with size of Φ3.8×8.6m. In the process of rotating, raw meal will be raised by material raising device in the raw mill and sufficiently contact with hot gas from high-temperature fan at kiln inlet. By this means, raw meal will be dried. Dry raw meal is ground in the mill. Then the raw meal will fed onto high efficiency separator. Fine powder will be fed onto the raw meal-homogenizing silo via electric flap valve and air slide while coarse powder returned to the mill via electric flap valve and air slide. Hot gas from preheater goes through humidification tower and high-temperature fan and then divides into two parts, one part goes directly to electric dust collector, and the other part goes to raw mill head, and then 1/8 of this part goes to mill end. Waste gas out of mill firstly goes through high efficiency separator and raw mill fan (with inlet regulation valve), and joins the waste gas to the electric dust collector. After that, the waste gas will be purified by the electric dust collector and drained to the air.

 

Company introduction

Jiangsu Pengfei Group Co., Ltd. is one of the leading manufacturers of rotary kiln and grinding equipment in China and the global market. It will be listed on the main board of Hong Kong in 2019. The stock name and code: China Pengfei Group HK03348.
The business scope includes the design, manufacture and service of equipment in the fields of building materials, metallurgy, chemical industry, environmental protection, etc., and as an EPC service provider, providing customized one-stop solutions for design, procurement, construction and trial operation.

 

After-sales service

Implementing the concept of pre-sale, in-sale and after-sale service:

1 Pre sale service:

Introducing products and related processes to users,Production Line Scheme and Technical Advantage,Providing pre-project technical advisory services,Customized Production Line Technical Solution for Customers.

2 Sale service:Manufacture excellent products for users,Provide customers with confidence in product quality.

Test:Strengthening Process Inspection and Intermediate Control,Strict Inspection System,Guarantee product quality,Providing quality products.

Train:Arrange experienced engineering technicians for training and guidance

install:Delegate engineers and technicians with experience in installation and commissioning to the site for installation and commissioning guidance,After customer acceptance is satisfactory,Qualified user opinion reports must be obtained.

3 After-sale service:

Regular guidance to users for product maintenance and maintenance,Free guidance for user installation,commissioning and product maintenance.Upon receipt of user failure handling requirements,Give maintenance advice within 24 hours.

Customer satisfaction is our constant pursuit, Always put the interests of customers first.

 

Certificate

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